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Molded Products×三協化成 - List of Manufacturers, Suppliers, Companies and Products

Molded Products Product List

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[Case Study] Aluminum-Resin Composite Window Frame (Residential)

[Case Study] Aluminum-Resin Composite Window Frame (Residential)

We will introduce examples of the introduction of aluminum resin composite sashes.

At Sankyo Kasei Co., Ltd., resin profiles are used for the sash part of window frames. This is to improve thermal insulation, and complex extruded shapes (multi-chamber: multi-layer shapes) are used for the sash cross-section. 【Products Used】 ■ Rigid Resin Extruded Profiles The extruded products are designed and processed in-house, allowing for flexible adaptation to various cross-sectional shapes. It is also possible to manufacture using three types of materials extruded simultaneously, tailored to specific applications. ■ Soft Molded Products - Rigid and Soft Simultaneous Molded Products (Glazing Gaskets) Simultaneous molding of rigid and soft resin materials is possible. ■ Injection Molding Parts (such as rollers) Plastic heated to a softening temperature is injected under pressure into a mold, filling the mold to form the product. This process can accommodate small lot production of various types. *For more details, please contact us or download the PDF materials for review.

  • Resin mold
  • Composite Materials
  • aluminum

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[Information] Easy-to-understand Extrusion Molding

[Information] Easy-to-understand Extrusion Molding

Free materials that provide a clear overview of technical information related to extrusion molding!

Extrusion molding is a process where softened material is pushed into a mold to create a shape. The continuously extruded material results in molded products that have the same shape regardless of where they are cut, similar to Kintaro candy. This document presents the functions and work details of each piece of equipment in a way that is easy to understand at a glance. It also provides detailed information about the required skills. 【Contents】 ■ Features of extrusion molding ■ Overview of molding ■ Required skills ■ Applications *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Sankyo Kasei Co., Ltd. Company Introduction

Sankyo Kasei Co., Ltd. Company Introduction

We provide products that contribute to our customers' everyday lives.

Our company has been a comprehensive plastic molding manufacturer since its establishment in 1975, primarily focusing on extrusion and injection molding based on plastic materials, which are the "materials of dreams." We consistently handle everything from the production of molding processing molds to product assembly. Although our products are not often seen directly by customers, we adapt flexibly to societal needs such as safety, environment, and comfort, transforming into various forms to provide products that contribute to the everyday lives of our customers in areas like housing, home appliances, and transportation. Moving forward, we will continue to provide high value-added products and services that meet customer needs, based on the philosophy of the Sankyo Tateyama Group, with a sophisticated high-production system and excellent quality. 【Business Activities】 ■ Various gaskets for construction and hard/soft irregular extrusion molded products ■ Injection molded products and rubber extrusion molded products ■ Contract research and development services *For more details, please refer to the PDF document or feel free to contact us.

  • Extrusion Machine
  • Other processing machines
  • Other contract services

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High mobility granting

High mobility granting

It is possible to accommodate various cross-sectional shapes and simultaneously extrude high sliding materials in areas where sliding properties are required, imparting wear resistance and slip properties!

Our company, established in 1975, is a comprehensive plastic molding manufacturer that consistently handles everything from the production of molding processing molds to product assembly, based on plastic materials, which are the "dream materials." We can accommodate various cross-sectional shapes and simultaneously extrude high-sliding materials in areas where sliding properties are required, imparting wear resistance and sliding ability! By applying sliding materials not only to the surface but also to the base, the insertability of the shaped material is improved! High sliding property application [Materials] Base: Elastomer, PP Surface layer: Elastomer Sliding surface: High sliding material *For more details, please refer to the PDF document or feel free to contact us.

  • Extrusion Machine
  • Other processing machines
  • Other contract services

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Extrusion molding technology "Hard 3-color resin extrusion molding" *Materials are being presented.

Extrusion molding technology "Hard 3-color resin extrusion molding" *Materials are being presented.

Utilizing different materials for the surface and base contributes to cost reduction. The use of soft resin also reduces the additional costs of tight materials.

Our company specializes in producing a single molded product using three types of resin materials through "hard three-color resin extrusion molding." We use a high-cost material with excellent design and weather resistance only for the surface layer, while utilizing a more economical material for the base, allowing for a selective use of materials. Additionally, it can be combined with soft resin, enabling reductions in material and assembly costs. 【Molding Example】 Surface Layer: 0.3mm thick wood grain hard PVC Base: Materials that ensure physical properties or recycled materials Soft Part: Soft PVC is used to provide water and air tightness *For more details, please refer to the materials available for download in PDF format. Feel free to contact us with any inquiries.

  • Extrusion Machine

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[Product Example] ASA with Rigid Wood Powder + Foamed ABS

[Product Example] ASA with Rigid Wood Powder + Foamed ABS

Excellent cost-effectiveness due to no need for painting! Can shape artificial wood that is close to natural wood.

Here is an example of "ASA with hard wood powder + foamed ABS." It is cost-effective as there is no need for painting, and by mixing wood powder with the resin, it is possible to mold artificial wood that is close to natural wood. Compared to natural wood, it is resistant to corrosion and has less deformation and discoloration. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Resin profile ■ Material: ASA resin with wood powder, ABS resin ■ Precision: ±0.3 ■ Processing method: Extrusion molding, two-color molding *For more details, please refer to the PDF materials or feel free to contact us.

  • Processing Contract
  • Contract manufacturing
  • Extrusion Machine

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[Product Example] Laminate Wood Grain Rigid Two-Color Molding

[Product Example] Laminate Wood Grain Rigid Two-Color Molding

High insulation entrance door, used with interior building materials! Olefin sheet and ABS resin are bonded with adhesive.

Here is an example of "Laminated Wood Grain Hard Plastic Two-Color Molding." Olefin sheets and ABS resin are bonded with adhesive. They are used in high-insulation entrance doors and interior building materials. Our company supports various challenges in extrusion molding, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Resin profiles ■ Material: Olefin sheets, ABS resin, TPO ■ Precision: ±0.3 ■ Processing method: Extrusion molding, three-color molding *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Contract manufacturing
  • Extrusion Machine

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[Product Example] Soft TPO Wood Grain Two-Color Molding

[Product Example] Soft TPO Wood Grain Two-Color Molding

It takes into account the tactile feel and also reproduces the texture of the wood grain in its design!

Here is an example of "Soft TPO Wood Grain Two-Color Molding." It is used for pedestrian auxiliary handrails. By using elastomer resin, it takes into consideration the tactile feel and also reproduces the texture of wood grain in terms of design. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Cover ■ Material: TPO・TPE ■ Precision: ±0.3 ■ Processing Method: Extrusion Molding Two-Color Molding *For more details, please refer to the PDF materials or feel free to contact us.

  • Processing Contract
  • Contract manufacturing
  • Extrusion Machine

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[Product Example] Soft Foam Elastomer Two-Color Molding

[Product Example] Soft Foam Elastomer Two-Color Molding

The shape of the mold has a higher degree of freedom compared to rubber, allowing for a wide range of shapes to be formed!

We would like to introduce a case of "Soft Foam Elastomer Two-Color Molding." This unique soft resin has rubber-like properties while allowing for the same processing methods as general plastics. The advantages of foam elastomers include the ability to add various colors, recyclability of the resin, and cost reduction through process simplification. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. [Case Study] ■ Application: Tight Material ■ Material: TPO Foam TPO ■ Precision: ±0.3 ■ Processing Method: Extrusion Molding Soft Resin *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Contract manufacturing
  • Extrusion Machine

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[Product Example] ASA with Rigid Wood Powder + Foamed ABS (Square Hole)

[Product Example] ASA with Rigid Wood Powder + Foamed ABS (Square Hole)

By mixing wood powder with resin, you can mold artificial wood that is close to natural wood!

Here is a case study of "ASA with hard wood powder + foamed ABS (square hole)." Compared to natural wood, it is resistant to corrosion, has less deformation and discoloration, and by mixing wood powder with resin, it is possible to mold an artificial wood that is close to natural wood. It is cost-effective as there is no need for painting. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please contact us if you need assistance. [Case Study] ■ Application: Resin profile ■ Material: ASA resin with wood powder, ABS resin ■ Precision: ±0.3 ■ Processing method: Extrusion molding, two-color molding *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Contract manufacturing
  • Extrusion Machine

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[Product Example] Rigid Three-Color Molding - Pink

[Product Example] Rigid Three-Color Molding - Pink

Introducing hard three-color molding that allows for coloring resin in a range of vibrant colors, from white and black to pink!

Here is an example of "Hard 3-Color Molding Pink." By selecting materials, we can add color to the resin, ranging from white and black to bold colors like pink. Our company supports various challenges in extrusion molding, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Resin profiles ■ Material: Rigid PVC, ASA resin, Rigid PVC, Flexible PVC ■ Precision: ±0.3 ■ Processing Method: Extrusion molding, 3-color molding *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Contract manufacturing
  • Extrusion Machine

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[Product Example] Rigid Two-Color Molding, Stone Pattern, Black

[Product Example] Rigid Two-Color Molding, Stone Pattern, Black

Used for flooring and flat moldings! The upper layer is stone-patterned ASA, and the lower layer is a rigid two-color molded PVC.

Here is an example of "Rigid Two-Color Molding Stone Pattern Black." This resin molded product closely resembles the texture of natural stone. It is used for flooring and flat moldings, featuring an upper layer of stone-patterned ASA and a lower layer of PVC, making it a rigid two-color molded product. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Cover ■ Material: ASA (stone-patterned material) PVC ■ Precision: ±0.3 *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Contract manufacturing
  • Extrusion Machine

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Helpful website for extrusion molding: "Extrusion Molding Lab"

Helpful website for extrusion molding: "Extrusion Molding Lab"

Publication of VA/VE cost reduction examples, basic knowledge of extrusion molding, and our production achievements.

The "Extrusion Molding Lab" is a website that shares our company's expertise in resin molding, from mold design to product manufacturing, backed by extensive experience. It features a wealth of content, including cost reduction examples through VA/VE, our production achievements, basic knowledge of extrusion molding, and videos of virtual factory tours. If you are looking for solutions to challenges in extrusion molding, such as quality improvement and cost reduction, please take a look. 【Highlights】 ■ Examples of cost reduction through VA/VE based on abundant practical cases and techniques ■ Clear introduction of our molding methods, technologies, and applications for our products ■ Videos of virtual factory tours and molding technologies are also available *We are currently offering materials that introduce some of the content from this website. Please check it out under "PDF Download."

  • Processing Contract
  • Contract manufacturing

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Soft molded products, hard and soft simultaneous molded products.

Soft molded products, hard and soft simultaneous molded products.

Simultaneous molding of rigid resin materials and soft resin materials is possible!

Our company has been a comprehensive plastic molding manufacturer since its establishment in 1975, consistently engaged in processes ranging from extrusion and injection molding, which are based on plastic materials known as "dream materials," to the production of molding processing molds and product assembly. We are capable of simultaneous molding of rigid and flexible resin materials! Rigid and flexible two-color gaskets <Left Image> Specifications: Standard cut Features: Excellent drainage properties <Center Image> Specifications: Can be wound on a spool, standard cut <Right Image> Specifications: Wound on a spool Features: No need for adhesive at corners Excellent workability *For more details, please refer to the PDF document or feel free to contact us.

  • Extrusion Machine
  • Other processing machines
  • Processing Contract

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"Soft Extrusion Molding" *We are currently providing materials summarizing the flow and working time until completion.

"Soft Extrusion Molding" *We are currently providing materials summarizing the flow and working time until completion.

Consistent support from mold design to product prototyping and production. Each process is also speedy. Small lots are acceptable.

Our company specializes in "soft extrusion molding" with a strength in short delivery times. We can quickly design and manufacture molds, with approximately 5 minutes for the start hole processing for wire cutting in the case of a single color, and about 2 minutes for polishing the resin flow channels, thus reducing the time to complete the product. We can accommodate materials such as soft PVC and elastomers, and co-extrusion of up to three types is possible. 【Features】 ■ Can be manufactured using materials compliant with the RoHS directive ■ Flexible response to color changes ■ Molded products are packaged in bobbin winding (rolls) or cardboard packaging (standard products) ★ We are currently offering a document summarizing the flow and estimated working time until product completion. You can view it via "PDF Download."

  • Extrusion Machine

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